Supply Chain Map

The supply chain behind every Yogavendor order — mapped, not marketed.

12 tier-1 fabric mills. 3 dyeing & finishing houses. 5 trim partners. A 2-week rolling buffer on 8 core fabrics, dyed in 24 core colors. Sea, air, express, or FBA-direct routing — the lane gets picked by the math on the PO, not the default on the brochure.

  • 12 tier-1 mills
  • 3 dye houses
  • 5 trim partners
  • 8 core fabrics on standby
  • 4-lane logistics
Request a supply-chain dossier See production floor

Stage map · raw fiber to door

Mill knit & greige fiber to fabric
12–25 days
Dye & finish color + hand
5–14 days
Trim & component stock or custom
0–18 days
Cut, sew & QC covered on capacity page
see capacity
Routing & ship express · air · sea · FBA
5–45 days
Tier-1 Fabric Mills

12 tier-1 mills, grouped by fiber family.

We buy from twelve audited mills, organized into five fiber families. Each mill on the list has been on our roll for 3+ years, holds OEKO-TEX Standard 100 on the rolls we draw from, and accepts a 200–800 kg minimum on standby colors. Mill names are anonymized by code on this public page — full audit pack and mill-visit photos available under NDA on request.

Fabric mill knit floor wide shot
Fiber family Mill Specialty Mill MOQ Lead time (dyed) OEKO-TEX 100
Knit nylon-spandex (4-way stretch) Mill A 240–280 gsm body fabric 500 kg 14 days Yes
Knit nylon-spandex (4-way stretch) Mill B 280–320 gsm compression 500 kg 18 days Yes
Knit polyester-spandex Mill C 200–260 gsm wicking jersey 400 kg 12 days Yes
Recycled polyester (GRS) Mill D rPET 220–280 gsm 600 kg 21 days Yes + GRS
Recycled nylon (Econyl-grade) Mill E rNylon 240–280 gsm 800 kg 25 days Yes
Modal / TENCEL blends Mill F modal-spandex 180–220 gsm 500 kg 18 days Yes
Bamboo viscose blends Mill G bamboo-cotton-spandex jersey 400 kg 20 days Yes
Double-knit ponte Mill H 260–320 gsm structured ponte 500 kg 16 days Yes
Sculpting compression Mill I high-denier shaping knit 600 kg 22 days Yes
Power-mesh Mill J 80–120 gsm performance mesh 300 kg 12 days Yes
Brushed thermal Mill K brushed-back fleece 280–340 gsm 500 kg 18 days Yes
Ribbed jersey Mill L 2x2 / 4x4 rib 200–260 gsm 400 kg 14 days Yes

Picking a fiber for a new program? Start with the yoga apparel fabric selection guide — every fabric on the table above is broken down by hand-feel, drape, and end-use. For brands building a private-label run, the same mill list feeds the custom yoga apparel OEM pipeline.

Dyeing & Finishing

Three dye houses, three chemistries — split by method, not by quote.

Color is where most cheap yoga apparel fails — not at the seam, at the wash. We split dye work across three partners by method, not by price. Each one specializes in a single chemistry, holds its own ETP discharge license, and runs in-house color-fastness testing on every batch before the fabric leaves their dock.

Reactive dye chemistry station with mixing vats and color-fastness lab beakers
Reactive

Dye House R · cellulosic & blended jerseys

  • Best for: modal, bamboo, cotton-spandex
  • Color fastness: ISO 105-C06 ≥ 4 wash / ≥ 4 dry rub / ≥ 3-4 wet rub
  • Lead time: 7–10 days post fabric ready
  • ETP discharge license: on file, audit-ready
  • Pantone match: lab-dip to verified color card, ≤ 1.0 dE on second submit
Disperse and sublimation transfer print line on polyester fabric
Disperse + Sublimation

Dye House P · polyester knits + all-over print

  • Best for: rPET, polyester-spandex, sublistar transfer paper print
  • Color fastness: ISO 105-C06 ≥ 4-5 wash / ≥ 4 rub / ≥ 4 light (BS EN ISO 105-B02)
  • Lead time: 5–8 days solid / 10–14 days all-over sublimation
  • ETP discharge license: on file, audit-ready
  • Print engine: 1.8m continuous-feed sublimation, color-strip QC per panel
Acid dye nylon-spandex line with pigment-wash brushed thermals
Acid + Pigment

Dye House A · nylon & vintage-wash finishes

  • Best for: 4-way stretch nylon-spandex (acid), brushed thermals (pigment wash)
  • Color fastness: ISO 105-C06 ≥ 4 wash / ≥ 4 dry rub / ≥ 3-4 perspiration
  • Lead time: 8–12 days
  • ETP discharge license: on file, audit-ready
  • Finish options: moisture-wicking, anti-pilling, anti-snag, soft-hand

Color-fastness reports ride with every shipment — same files referenced on the yoga apparel manufacturer profile. Buyers planning a sublimation-print run can compare per-method chemistry against the print options listed on the custom yoga apparel OEM page.

Trims & Components

Six trim categories — stock for 80%, custom for 20%.

A yoga garment is fabric plus 9–14 trim components. We hold stock of the bread-and-butter 80% (drawcords, elastics, basic woven labels, polybags, hangtags, FBA polybags) so a re-order doesn't wait on trim sourcing. The brand-defining 20% — silicone logo labels, jacquard-logo waistband elastic, embossed hangtags, printed mailer bags — runs as custom development with a known lead time.

Drawcords & tipping

Stock3 widths × 6 colors on shelf
Custom14-day dyed-to-Pantone, 1,000 m MOQ
Specpolyester core / nylon shell, tip-sealed both ends

Elastics & waistbands

Stock5 widths flat / picot / jacquard
Customjacquard-logo elastic 21-day, 2,000 m MOQ
Specchlorine-tested, 35–50% rebound, low-twist

Labels & care tags

Stockblank woven / heat-transfer 7-day
Customwoven 10–14 day, silicone 14–18 day
Specdamask weave / satin / silicone heat-transfer / RFID-ready

Hangtags & swing tags

Stockkraft / coated white 5-day
Customprinted 7–10 day, embossed 10–14 day
SpecFSC paper option, soy-ink option, jute or cotton string

Polybags & mailers

Stockclear LDPE w/ suffocation warning
Custommatte printed mailer 12–15 day
Specrecyclable PE option, 30% PCR option, peel-strip closure

FBA-ready packaging

StockFNSKU label stock + suffocation warning + tear-strip
Custombranded peel-strip mailer 10-day
SpecFBA-compliant carton math, weight / volume optimized per ASIN

Trim certifications — Prop 65 phthalate-free, REACH SVHC, CPSIA for trims used on kids' lines — are filed on the certifications page. Branded labels and packaging for private-label runs flow through the custom yoga apparel OEM brief.

Buffer vs Made-to-Order

8 core fabrics on rolling 2-week standby — everything else is made to order.

Most buyers don't need 12-week fabric lead time on a re-order — they need a re-order in 18 days. We keep a rolling buffer on the eight fabrics that cover roughly 70% of repeat-order volume, dyed in 24 core colors. Anything outside that list runs MTO and adds 14–25 days to the timeline. The split below tells buyers which side of the line their SKU sits on.

Kept on standby

8 fabrics, 24 colors, 0-day reorder lead.

Standby fabric gsm Colors Qty
4-way nylon-spandex 240 12 core 2,000 kg
4-way nylon-spandex 280 12 core 2,000 kg
Recycled polyester (GRS) 240 8 core 1,500 kg
Polyester-spandex jersey 220 10 core 1,200 kg
Modal-spandex 200 6 core 800 kg
Ribbed 2x2 240 8 core 1,000 kg
Power-mesh 100 4 core 600 kg
Brushed thermal 320 6 core 800 kg
Made to order

Everything else — knit, dyed, finished per PO.

  • Lead-time impact: + 14 days on knit-to-order (nylon / polyester / blends); + 21 days on recycled rPET / Econyl-grade rNylon.
  • Color customization: + 7–10 days on a custom Pantone match (post-knitting, in dye house).
  • Minimum: 200 kg per color on MTO. Below that, we substitute the closest buffer color and flag the dE shift in the lab-dip review.
  • Pre-PO ask: if the SKU is a launch piece, lock fabric 30 days before tech-pack release — we hold the roll, you hold the PO.
  • Buffer rotation: standby colors rotate quarterly based on the trailing 90-day order mix — we do not freeze the list and miss the trend.

Need a fabric that isn't on the buffer list? See the custom yoga apparel OEM/ODM pipeline — the fabric-development conversation starts there.

Shipping Lanes

Four lanes out the door — picked by SKU value and deadline.

Yoga apparel is volumetric but light — a 500-pc carton runs about 28 kg and 0.18 cbm. Express on small samples, air on launch drops, sea-FCL on container re-orders, FBA-direct on Amazon inventory. We hold relationships with four freight forwarders and route each PO by the math, not the default lane on the brochure.

Export freight forwarder yard with container loading kraft cartons
Lane Incoterm Door-to-door (US) Door-to-door (EU) Best for
Express (DHL / FedEx / UPS) DDP 5–7 days 4–6 days Samples, sales-rep kits, ≤ 100 kg
Air freight (consolidated) DAP / DDP 9–12 days 8–11 days Launch drops 100–800 kg, urgent restocks
Sea LCL (less than container) FOB / CIF / DDP 32–40 days 38–45 days First orders, mid-volume, < 15 cbm
Sea FCL (20' / 40' container) FOB / CIF / DDP 28–36 days 34–42 days Repeat re-orders, ≥ 15 cbm, FCL economics
Routing add-ons (stack on any lane above)
Amazon FBA inbound (US / EU) DDP + FBA + 3–5 days + 4–6 days FBA inventory, FNSKU pre-labeled, carton math FBA-compliant
EU 3PL warehouse (NL / DE) DDP + 3PL + 2–4 days + 1–3 days Continental fulfilment, easier returns flow
US 3PL warehouse (CA / NJ) DDP + 3PL + 1–3 days n/a Coast-specific fulfilment, retail injection

We file commercial invoice, packing list, certificate of origin, and HS-code on every cross-border shipment — buyers don't touch customs paperwork. The same SOP backs the wholesale yoga apparel program, the custom yoga apparel OEM runs, and the public manufacturer profile on yoga apparel manufacturer.

Risk Hedging

Four redundancies — named, before something breaks.

Supply-chain risk isn't a binary "yes we have a Plan B" line on a brochure. It's a list of named alternates per node, with switch triggers, audit-ready paperwork, and a comms SOP for the buyer when the alternate gets pulled. Here are ours.

01Backup mill per fiber family

Every fiber family has a second qualified mill on file.

  • Mill A → A2, B → B2, C → C2 — 12 primaries, 12 alternates
  • Switch trigger: primary quotes > 14-day delay or fails two consecutive QC audits
  • Re-qualification cost (sample yards + lab tests) absorbed by us, not buyer
  • Alternates re-audited annually — OEKO-TEX 100 must be current at each audit

02Dual-source critical trims

Drawcords, waistband elastic, FNSKU label stock — all dual-sourced.

  • Standard trims: two qualified suppliers with rotating PO mix
  • Custom trims (silicone logo, jacquard elastic): primary supplier + alternate dieline kept active — not "we'll find someone if you ask"
  • Stock-out trigger: 4-week supply tip → auto re-order on both suppliers
  • Quarterly trim audit: bond strength, color fastness, REACH SVHC check

03Force-majeure SOP

72-hour reroute on the top 30% revenue SKUs.

  • Power outage / port congestion / typhoon: pre-defined 72-hour air-freight reroute on top-30% revenue SKUs
  • Strike / customs hold: 3PL warehouse in NL + CA holds 4-week safety stock for top-5 buyer accounts
  • Buyer comms: status email within 24 h, revised ETA and root-cause inside 72 h
  • No silent extensions — we report the break, not just the recovery

04Currency & raw-material hedging

USD quotes locked 60 days — no surprise surcharge mid-PO.

  • USD-denominated quotes: locked for 60 days from PO acceptance, regardless of FX swing
  • Fabric cost re-quote trigger: + 8% raw-fiber index move only — small moves absorbed
  • Sea freight: spot + contracted blend, never all-spot exposure on PO under negotiation
  • If raw-fiber spikes mid-PO, we share the index data — you see the same chart we see

The same risk discipline runs through the wholesale yoga apparel program timelines, the custom yoga apparel OEM samples, and the manufacturing capacity commitments. None of these run as marketing — they sit in the SLA on the PO acceptance email.

Dossier within 1 business day. No auto-replies, no chatbots — a real person reads every brief and pulls the data.